Industrial Press Brake Dies for Precision Metal Bending
The press brake die is an essential tool in sheet metal fabrication, providing accurate, repeatable bends for automotive, aerospace, and heavy machinery components. Our high-performance press brake tooling is engineered for durability, precision, and efficiency, ensuring optimal performance in high-volume production.
MAIDECAL : Industrial Press Brake Dies for Precision Metal Bending
This guide covers:
- Product Description – Types, functions, and applications.
- Product Features – Superior materials, advanced design.
- Material & Engineering Insights – Quality steel, hardening processes.
- Stock Availability & Fast Delivery – Ready-to-ship inventory.
- Custom Die Solutions – Tailored tooling for unique requirements.
Product Description: Press Brake Dies for Industrial Applications
Our press brake tooling is designed for CNC and conventional press brakes, offering high-precision bending for steel, aluminum, stainless steel, and alloys.
| Type | Function | Applications |
|---|---|---|
| Upper Punch Dies (Male Dies) | Forms sharp bends in metal sheets | Standard V-bends, panel forming |
| Lower V-Dies (Female Dies) | Supports metal during bending | General-purpose bending |
| Standard R-Shaped Dies | Creates smooth rolls & curves | Architectural metalwork, cylinders |
| Gooseneck Dies | Deep-flange bending | Enclosures, chassis components |
| Type | Function | Applications |
|---|---|---|
| Acute Angle Dies | Sharp angles (30°, 45°) | Aerospace, lightweight metals |
| Offset/Z-Dies | Multiple bends in a single stroke | Automotive brackets, frames |
| Channel Bending Dies | U-shape forming | HVAC ductwork, conduits |
| Hemming Dies | Folding edges for reinforced seams | Automotive panels, enclosures |
Our dies support presses from 20T to 1000T, ensuring compatibility with Amada, Trumpf, Bystronic, and Accurpress machines.
Product Features: What Makes Our Press Brake Dies Superior?
A. Premium Materials for Longevity
Our dies are manufactured from:
- High-Speed Steel (HSS) – High wear resistance for frequent use.
- Tungsten Carbide (TC) – Extreme hardness for stainless steel & alloys.
- 42CrMo Alloy Steel (Heat-Treated) – Shock-resistant, ideal for heavy-duty bending.
- D2 Tool Steel (HRC 58-62) – Excellent toughness & edge retention .
B. Advanced Manufacturing & Design
- Precision Grinding (±0.02mm tolerance) for smooth, burr-free bends.
- CAM & FEA Optimization to reduce stress & prolong tool life.
- Hard Chrome & TiN Coatings (optional) for corrosion resistance & reduced friction.
Materials & Engineering: How Our Dies Are Made
Material Comparison
| Material | Hardness (HRC) | Best For | Lifespan (Cycles) |
|---|---|---|---|
| 42CrMo Alloy Steel | 52-55 | Heavy-duty applications | 500,000+ |
| D2 Tool Steel | 58-62 | Precision bends, thin sheet metal | 300,000+ |
| Tungsten Carbide | 80+ | Abrasive materials (SS, titanium) | 1M+ |
Production Processes
- CNC machining (±0.02mm precision) .
- Deep cryogenic treatment (for internal stability).
- Dynamic balancing (to prevent vibration fatigue).
MAIDECAL can customize various processing blades. Below are some image details:
Products include but are not limited to:
- Stainless steel press brake die
- Aluminum alloy press brake die
- Precision bending and forming mold
- Arc bending mold
- Double V-groove press brake die
- Universal upper bending mold
- Heavy-duty lower press brake die
- High-speed bending mold
- Composite material bending mold
- Professional narrow-edge bending mold
- Deep-groove press brake die
- Bending and flattening mold
- Standard R-shaped circular mold for bending machine
- Standard Z-shaped mold for bending machine
- Standard mold for bending machine
Stock Availability & Fast Delivery
- 2000+ in-stock blades for immediate shipping
- 20-day standard lead time for custom orders
- Global logistics network (US, EU, Asia)
Custom Press Brake Die Solutions
We provide OEM die development, including:
- Material selection (alloy, carbide, or coated options).
- Custom die profiles (acute, offset, hemming, etc.).
- Machine-specific adaptation (for Komatsu, SafanDarley, etc.).
Why Choose MAIDECAL Press Brake Dies?
- 50% longer lifespan than standard market dies.
- 30% improved bending accuracy via CNC optimization.
- Guaranteed compatibility with major press brake brands.
