High-Performance Industrial Cutting Blades for Metal Sheet Processing
The metal sheet industry requires precision-engineered cutting blades that deliver clean cuts, minimal material waste, and extended service life. Our specialized industrial blades are designed for slitting, trimming, cross-cutting, and punching metal sheets, ensuring maximum efficiency in steel mills, metal fabrication plants, and automotive manufacturing. Below, we detail the applications, technical advantages, materials, and customization options for our metal sheet cutting solutions.
MAIDECAL : Industrial Blades for Metal Sheet Cutting
Our heavy-duty cutting blades are optimized for steel, aluminum, copper, and alloy sheets, with key applications including:
- Slitting Blades – Precision strip cutting for coil-to-sheet processing.
- Cross-Cutting Blades – Guillotine & flying shear cutting for sheet metal sizing.
- Separating Cutter Discs – Thin-gap cutting for stacked sheet separation.
- Slitting Disc Knives – High-speed circular cutting for non-ferrous metals.
- Punching & Blanking Blades – Precision holes & shapes in automotive panels.
- Gantry Cutting Blades – Large-format CNC cutting for structural steel.
These blades are heat-resistant, wear-resistant, and shockproof, ensuring high-precision cuts (≤0.1mm tolerance) in high-volume metal production.
Key Features & Technical Advantages
Our metal sheet cutting blades outperform due to:
- Ultra-Hard Materials – Tungsten carbide (TC), high-speed steel (HSS), and ceramic-coated blades.
- Laser-Hardened Edges – 60-65 HRC hardness for longer lifespan (3x industry average).
- Dynamic Balance Optimization – Low-vibration cutting at 1,000+ RPM.
- Anti-Galling Coatings – PTFE & titanium nitride (TiN) layers prevent metal adhesion.
- Precision CNC Grinding – ±0.003mm edge tolerance for clean, burr-free cuts.
Rapid ROI: 40% fewer blade changes and 20% higher throughput vs. standard blades.
Materials & Engineering Specifications
Blade Materials for Metal Sheet Cutting
| Material | Best For | Key Benefits |
|---|---|---|
| Tungsten Carbide (TC) | High-speed slitting of stainless steel | Extreme wear resistance, 5x lifespan of HSS |
| High-Speed Steel (HSS M2/M42) | General-purpose steel/aluminum cutting | Cost-efficient, high toughness |
| Ceramic-Inserts Blades | Abrasive alloys (titanium, Inconel) | Heat-proof (1,200°F), chemical-resistant |
| Polycrystalline Diamond (PCD) | Ultra-thin metal foils (<0.2mm) | Mirror-finish cuts, zero micro-fractures |
Advanced Manufacturing Processes
- Cryogenic Tempering (–320°F) – Enhances grain structure & blade longevity.
- Micro-Serration Tech – Anti-slip tooth design prevents sheet slippage.
- ISO 9001-Certified QC – Hardness testing, ultrasonic flaw detection.
Blade Types & Configurations for Metal Sheet Processing
We offer precision-engineered cutting solutions, including:
| Type | Features | Applications |
|---|---|---|
| TCT (Tungsten Carbide-Tipped) Blades | Replacable TC teeth, 30% cost saving | Steel coil slitting |
| Solid Carbide Slitters | Full-body TC, ultra-thin kerf (0.5mm) | Precision foil cutting |
| Rubber-Coated Separator Discs | Non-marking, stack separation | Aluminum sheet processing |
| Type | Features | Applications |
|---|---|---|
| Guillotine Shear Blades | 400-ton+ cutting force, shockproof | Plate steel trimming |
| Flying Knives (Rotary Cutters) | Synchronized 1,500 RPM cutting | Continuous coil lines |
| Notching Blades | V-angle teeth, clean edge break | Automotive body panels |
| Type | Features | Applications |
|---|---|---|
| Turret Punch Press Tools | Quick-change cartridge system | Electrical enclosures |
| Laser-Clad Blades | 0.1mm precision, no heat distortion | Aerospace alloys |
| Eccentric Shredder Knives | Double-shear action | Metal recycling |
MAIDECAL can customize various processing blades. Below are some image details:
Products include but are not limited to:
- Longitudinal slitting knives
- Transverse cutting cutters
- Special-shaped knives
- Separating cutter disc
- Polyurethane spacer sleeve
- Bottom cutting cutters
- Blanking knives
- Grooving blades
- Forming punching cutters
- Gantry punching cutters
Stock Availability & Fast Delivery
- 2000+ in-stock blades for immediate shipping
- 20-day standard lead time for custom orders
- Global logistics network (US, EU, Asia)
Custom Blade Solutions for Metal Sheet Challenges
We offer tailored blade designs, including:
- Material Selection (HSS, TC, hybrid coatings)
- Tooth Geometry Customization (chisel, wave, scalloped)
- Diameter/Thickness Adjustments (50mm–2m, 1–50mm)
- Machine Integration (Amada, Bystronic, TRUMPF compatibility)
Why MAIDECAL Blades Excel in Metal Sheet Processing?
- ISO 9001-Certified Production for consistent quality
- 50% longer blade lifespan via cryogenic hardening
- Engineered for high-speed lines (up to 30m/sec)
